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Some
countries have only one grade of cement whereas others prescribe
different grades.This question is relevant for countries whose
standards prescribe different grades.
The main advantage (some people say: the only
advantage ) in using higher grade cement is the faster rate of gain in strength
during the initial two or three weeks.
Als, though a bit
costlier than low grade cement, it
is claimed that they offer 10-20% saving in cement consumption.
However a faster rate of hydration results in higher
heat, increased shrinkage, and lower later-age strength. There are many other
disadvantages also in using higher grade
cements. Higher grade cements are promoted by the industry as economical
cements as less quantity of cement is required. Reduction in the amount of
cement, when the quantity of water is based on workability, leads to higher
water to cement ratio and more voids in concrete.
Further, without adequate quantity of fine material
the concrete becomes unworkable. A reduction in the quantity of cement in
ordinary concrete produces a harsh mixture, honey combing, and more voids.
Moreover, concrete exposed to humidity and moisture requires a minimum cement
content to prevent the corrosion of steel reinforcement. This means exposed
structures should be made with a minimum quantity of cement, independent of the
grade of cement to make them durable.
It can be said that Higher Grade Cements do not have much utility for normal construction works & their
use is generally recommended only for higher grades of concrete say M30 and above .
The usage of higher grade cement is becoming more
& more popular. In fact 33 grade cement is now almost out of market in many
countries.
However, the use of a high grade
cement should not be taken for granted to yield high grade (strength) concrete
as the strength of concrete depends on the mixture of cement, sand, coarse
aggregate and water. In fact, the cement's
grade has no relationship to the strength of concrete. It is possible to produce concretes of
wide-ranging strengths using a particular grade of cement, as it is done in the
West using ASTM Type 1 cement.
Moreover, the term 'grade' has nothing to do with
quality; increase in the grade does not increase the quality of the cement. The quality guarantees a set of minimum standards
prescribed. Two cements of different
grades can have the same quality.
Every structure has to
satisfy the requirements of strength and durability. Strength is the ability of
the structure (or its elements) to with stand load. Durability refers to the
period of trouble-free life.
A structural element of concrete may possess high
strength, but may deteriorate sooner than expected, making it a material of
poor quality. Here the quality is with reference to-concrete and not that of cement.
But if a brand or grade of cement is directly responsible for producing bad quality
of concrete, the cement can be blamed as that of low quality. But any grade or brand of cement that
satisfies the minimum requirements prescribed by the code, generally, should produce
concrete of desired properties if the mix proportioning is done properly.
To put it in a proper
perspective, a brand or grade of cement
can be said to be of good quality if the concrete made with it satisfies both
the strength and durability requirements.
The strength requirements
(that is, the strength of concrete) is satisfied by choosing the proper amount
of cement, limiting the amount of water, consolidating the mixture well, and
curing the hardened concrete as long as possible.
Durability, on the other hand, depends on several factors that are
attributable both to the material and to the exposed environment. Exposed
structures should be made with a minimum quantity of cement, independent of the
grade of cement to make them durable.
It may be stated that manufacture of higher grade cement has been made possible by
modern equipment/plants, better quality control on processes/products, using
superior quality limestone, finer grinding, better particle size distribution
& better packing.
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