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Concrete--The Skills Inventory
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Mr S.M.Vaidya, a gold medalist in structural engineering from IIT Madras began his career with prestigious Indian Railway Service of Civil Engineers (IRSE) in 1982.  He quit the government service in 2001 to take up challenging assignments in private sector with some of the India’s largest & most reputed infrastructure companies. He now works as a free lance consultant in Civil Engineering and Construction technology. Considered an authority on Concrete Theory & Practice, Mr Vaidya will be writing a Series of thought provoking articles on Concrete. You can mail your feedback on the article through Contact Us form.
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Thinkcrete--An initiative to promote Concrete Thoughts  by Mr. S.M.Vaidya 

In the arena of training, we focus on three inter-related aspects of human competence called Knowledge, skills and attitude.  Without adequate knowledge, right skills cannot be acquired and good attitude does not work. Knowledge without skills is theoretical and right knowledge and skills can be wasted if not applied to the right end (attitude). Thus each has its own significance in making the holder of these traits as truly competent. However, in this article, I wish to focus on ‘skills’ and propose an inventory of skills related to concrete construction.

Skill, simply defined, is the ‘ability’ to carry out a task. It emphasizes action and not mere knowledge. Since concrete technology is an eminently practical science, skill plays an important role in the ability of an individual or an organization in producing good concrete. Not everybody needs to be able to do everything; we all have specific roles to play. Here is my view on who should be able to do what. Look at the list and depending on what you are [or what you aspire to be] make a self assessment. Organizations could use this frame work to assess skills available with their Engineers and develop training workshops for bridging the gaps.

The Concrete Skills inventory: Specific Skills required by construction officials for 8 main areas

        1.     TECHNICAL SPECIFICATIONS

Specific Skill

Required by

Concrete Expert

QA/QC In-Charge

Site Engineers

Foremen / Lab Technician

Ability to write technical specs

Yes

May Be

No

No

Ability to understand tech specs

Yes

Yes

Yes

Why Not

Ability to identify difference between tech specs & applicable codes

Yes

Yes

Yes

No

Ability to decide applicability, change specs. Etc.

Yes

May Be

No

No

        2.     CONCRETE MIX DESIGN

 

Concrete Expert

QA/QC In-Charge

Site Engineers

Foremen / Lab Technician

Decide requirement of properties & select materials as in put to mix design

Yes

Yes

Yes

No

Carry out mix design calculations

Yes

Yes

No

No

Carry out lab trials of the designed mixes

Yes

Yes

No

Yes

Approve mix design

Yes

Yes

No

No

Translate design mix into batch quantities & adjust for moisture

Na

Yes

Yes

Yes

        3.     PLANNING

 

Concrete Expert

QA/QC In-Charge

Site Engineers

Foremen / Lab Technician

Ability to develop detailed pour plans concrete pours

Yes

Why Not

Yes

May Be

        4.     CONCRETING RESOURCES

 

Concrete Expert

QA/QC In-Charge

Site Engineers

Foremen / Lab Technician

To calibrate batching plants

No

Yes

Yes

No

To test batching plants / mixer efficiency

No

Yes

Yes

No

Inspect and pre qualify RMC vendors

Yes

Yes

Yes

No

        5.     Materials

 

Concrete Expert

QA/QC In-Charge

Site Engineers

Foremen / Lab Technician

To test / select / approve source of materials

Yes

Yes

Yes

No

To conduct routine test on materials

Na

Yes

Why Not

Yes

To conduct special advance tests

Na

Yes

No

No

To develop sampling and testing plans

Yes

Yes

No

No

        6.     PRODUCTION

 

Concrete Expert

QA/QC In-Charge

Site Engineers

Foremen / Lab Technician

Ability to inspect pre pour arrangements and approve pour (pour card )

Na

Yes

Yes

Yes

Ability to supervise concreting operations from mixing till finishing & curing

Na

Yes

Yes

Yes

Ability to troubleshoot mistakes/unexpected events

Yes

Yes

Why Not

No

Ability to draw samples, conduct slump test

Yes

Yes

Yes

Yes

Ability to interpret slump test resultand take required action

Yes

Yes

Yes

No

Ability to conduct test of concrete temperature

Yes

Yes

Yes

Yes

Ability to develop compressive strength test sampling plan

Yes

Yes

No

No

Ability to sample concrete and prepare cube samples

Na

Yes

Yes

Yes

Ability to troubleshoot in case of any untoward incident

Yes

Yes

Why Not

No

7.     POST PRODUCTION

 

Concrete Expert

QA/QC In-Charge

Site Engineers

Foremen / Lab Technician

Ability to decide stripping time

Yes

Yes

Yes

Why Not

Ability to test cube samples

Yes

Yes

Yes

Yes

Ability to interpet test results

Yes

Yes

Why Not

No

Ability to troubleshhot in case of inadequate strength result

Yes

Why Not

No

No

        8.     General

 

Concrete Expert

QA/QC In-Charge

Site Engineers

Foremen / Lab Technician

To promote all round improvement in concrete construction by training

Yes

No

No

No

To generate new ideas and test/assess new applications related to concrete technology

Yes

No

No

No

The inventory most probably is not exhaustive; readers may add any specific requirement that has been missed out or add another group of Engineers. If one wants to complicate the matter, each skill could also be graded to have different levels of abilities! Finally, everyone may have their opinion on who should have what skill. If indeed those practicing concrete production have such diversity of views, the basic idea behind this article would have been served; that is to bring the subject in focus and provoke thoughts about it!

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