Gantry
cranes/Portal cranes are cranes
which:
- Lift
objects by a hoist
which is fitted in a trolley.
Hoisting system
uses cables, winches and pulleys to lift and move containers by its lifting
hook.
- Trolley
(& hence the hoist) can
move horizontally on a rail or pair of
rails fitted under a horizontal supporting beam called jib or boom or
bridge
- Supporting
beam is supported by (vertical) uprights, usually with
wheels at the foot of the uprights allowing the whole crane to traverse.
(A
hoist is a device used for lifting or lowering a load by means of a
drum or
lift-wheel around which rope or chain wraps. It may be manually
operated,
electrically or pneumatically driven and may use chain, fiber or wire
rope as
its lifting medium. The load is attached to the hoist by means of a
lifting
hook.)
Thus
Gantry crane runs on a track at the floor
level along the length of a factory
and can provide three
axes of hook motion i.e. movement of whole crane along
the length of the building, trolley
(& hence the hoist) movement across the width of the building
& up
/down movement of lifting hook. However,
gantry cranes are also
available running on rubber tyres so that tracks are not
needed.
Gantry cranes are generally
available in spans to 150 feet and capacities to 150 tons
Some
portal cranes may have only a fixed gantry, particularly
when they
are lifting loads such as railway cargoes that are already easily moved
beneath
them. Gantries
can be either of Single Leg type or Double Leg type.
 |
 |
| Single
Leg Gantry |
Double
Leg Gantry |
Gantry
Cranes usually span a smaller portion
of the work area as compared to a
bridge crane.
Gantry
/ Portal/Goliath Cranes are adapted to applications where overhead
runways would be
very long, costly to erect, and difficult to maintain in alignment.
Where the
installation is only temporary, a gantry crane can be moved to a new
location
with less trouble or expenses than an overhead crane and its runway.
Also it is
comparatively easy and inexpensive to extend the length of the runway
and thus
increase the working area of the crane. Most gantry crane installations
are outdoors. The initial cost
of a gantry crane, which may be double that of
an overhead crane, must be equated against the additional cost of an
overhead
runway.
The
gantry crane provides the same performance characteristics that an
overhead
bridge crane offers.
Two
famous gantry cranes built in 1974 and 1969 respectively, were Samson and Goliath,
in the largest dry
dock
in the world in Belfast,
Northern
Ireland.
Each crane had a span of 140 metres and lifting capacity of 840 tonnes
to a height of 70
metres, making a combined lifting capacity of over 1,600 tonnes! .
The world's biggest 1600 t gantry crane was installed in Hyundai
Heavy Industries Ulsan plant, South
Korea in year 2009.