The
next
developmental thrust was on reduction in the quantity of
steel used in RCC
through the development
of high strength rebars of 500 N/mm2 - a persistent
demand from civil engineers.
The
steel industry first developed, in the late
1960s, the cold twisted
deformed
(CTD) rebars generally in the yield strength range of around 400 N/mm2
with
elongation values of 14-15%. Since high strength was
achieved at the cost of
ductility, higher
strength CTD bars did not gain global acceptance as
elongation values dropped to 12 % or less. The demand of
civil engineers for
rebars of yield strength 500 N/mm2 with good
ductility & weldability
remained unfilled. The other drawback of CTD rebars was that the
surface
stresses due to twisting led to a high corrosion rate.
Europe, where the CTD
process was developed, gave up its use in the 1970s, a few
years after its
development. But in India,
the story was different. Introduced in 1970, the CTD bars
gained a strong
foothold despite the findings in Europe.
The
closed market conditions prevailing at that time helped matters in this
regard
- it appears that we only appreciated the significant savings from use
of CTD
bars of 415 N/mm2 and ignored the drawbacks. Mr.
R. N. Raikar, President of the
India Chapter of the American Concrete Institute, at his opening
remarks in the
seminar on ‘Reinforcement – Today &
Tomorrow’ held in Mumbai in June 2003,
lamented that “fewer
repairs were required in buildings prior to the use of CTD
bars. Today, the repair of buildings has become a specialised industry”.
The
objective
of guaranteed minimum 500 N/mm2 yield strength with adequate
ductility for seismic zones was finally met through the development of
the
“Quenching
& Tempering” technology in early 1980s.
Two
such processes were
developed in Europe, Thermex
and Tempcore,
and
both received world patents – and global acceptance amongst
the civil engineers
because it met all their requirements. The steel mills all over have
increasingly resorted to these unique technologies and demand for such
rebars
continues to increase.