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Forms of Prestressing Steel

Tendons

Wires

Strands

Cables Bars .

Article based on contribution by: Mr Vivek Goel , Bridge Engineer, Maharashtra

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Tendons
Tendons are a single or group of prestressing elements and their anchorage assemblies, which impart a compressive force to a structural member. Also included are ducts, grouting attachments and grout. The main prestressing element is usually a high strength steel member made up of a number of strands, wires or bars.

However, sometimes engineers (mistakenly) use the word “Tendon” for main prestressing element (i.e strands/wires or bars) only

Wires
A prestressing wire is a single unit made of steel. The nominal diameters of the wires commonly used are 2.5, 3.0, 4.0, 5.0, 7.0 and 8.0 mm. The different types of wires are as follows.

1) Plain wire: No indentations on the surface.

2) Indented wire: There are circular or elliptical indentations on the surface.

Strands
Strand is an  assembly of several high strength steel wires wound together  (on a stranding machine). Strands usually have six outer wires wound in long-pitch helix around a single straight wire of a similar diameter.

Different types of strands are as follows.

1) Two-wire strand: Two wires are spun together to form the strand.
2) Three-wire strand: Three wires are spun together to form the strand.
3) Seven-wire strand: In this type of strand, six wires are spun around a central wire. The central wire is larger than the other wires.

What does seven ply strand mean?

Dictionary meaning of Ply is  one of the strands twisted together to make yarn or rope or thread; often usedin combination; "three-ply cord"; "four-ply yarn". Similarly seven ply strand means that seven wires have been spun together to form the strand.

Strand Pack Strand, Wedge & Anchor head

Cables
With wire tendons and strands, it may be desirable to form a cable to cope with the stressing requirements of large post-tensioning applications. Cables are formed by arranging wires or strands in bundles with the wires or strands parallel to each other. In use the cable is placed in a preformed duct in the concrete member to be stressed and tensioned by a suitable post-tensioning method. Figure on right shows rolls of prestressing cable. 

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Bars
A tendon can be made up of a single steel bar. Post-tensioning bars are high strength steel bars. The diameter of a bar is much larger than that of a wire. The  normally available sizes are from 10mm to 44mm (5/8 to 1-3/4in) diameter with 10, 12, 16, 20, 22, 25, 28 and 32 mm dias being more common. The bars are usually threaded with very coarse thread.

These bar type tendons are used in certain types of post-tensioning systems. The alloy steel from which these bars are made has a yield stress in the order of 620 MPa. This gives bar tendons a lower strength to weight ratio than either wires or strands, but when employed with threaded anchorages has the advantages of eliminating the possibility of pull-in at the anchorages and of reducing anchorage costs.

References:

1. California Prestressing Manual



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