Since
cement costs more than aggregate and the cement paste
requirement for concrete increases with increasing void content of the
combined
aggregates, it is desirable to keep
the void content as low as possible.
Not
enough fines: If there is not enough sand to fill the voids
between coarse
aggregate particles, the space must be filled with cement paste. These under
sanded mixes also tend to be harsh and difficult to finish.
Excess
fines: There are three options
before us when the aggregate surface area
increases due to increased fineness of aggregate particles:
| Option
1 |
Cement paste content is kept as such
(i.e without any change)
|
Thinner
layers of paste surrounding the aggregate particles result in a stiffer concrete that is harder to place
and compact
|
|
Option
2 |
Make
the paste more fluid by adding water
|
Concrete
strength
and durability will suffer |
|
Option
3 |
More
cement
and water are added |
Cost of the concrete increases
|
It
can be seen that the first option will
lead to placement & compaction
difficulties while the second option may not be technically acceptable.
Thus
the only acceptable option in almost
all the important works is option 3 which
would mean a much higher cost of concrete. This is because of the
larger
surface area of finer particles: which requires more cement paste to
coat the
additional surface.(Please refer: Why the surface area of
aggregate increases
as the particle size decreases?)
Thus
the presence of either “Not enough fines” or “Excess
fines” in the mix is
undesirable. Therein lies the significance of aggregate grading.